Uv Lamp Transformer Intelligent Energy Saving Control of ultraviolet lamp
G5200 series intelligent UV variable frequency power supplies is Garle high-tech product developed specially for UV curing equipment, it features powerful functions, flexible control and excellent performance, meeting a wide range of requirements of machinery and equipment, system integration, and applications, and have been widely used in printing, PCB production, surface coating, woodwork surface coating, medical and other industries.
1. Product Feature
1. Wide voltage input/output, fit for various UV lamp
1.1. Build-in BUCK voltage stabilizing circuit, can be running on AC300-460V;
1.2. Flexible setting output voltage from 500V-3200V.
2. Excellent energy saving effect
2.1. Save 30%-50% power consumption comparing with traditional transformer;
2.2. Work efficiency reach to 98%.
3. Stable output energy, continuous adjustable
3.1. Control system controlled by power vector control algorithm to guarantee output power constant adjustable;
3.2. Output energy keeps constant when voltage and environment temperature fluctuate.
4. User-friendly
4.1. Intelligent start, auto-detective lamp status, auto-compensation energy descent problem caused by air draft;
4.2. 0~10V voltage continuous control power output;
4.3. Unique standby mode to reduce power consumption and prolong lamp lifetime;
4.4. Visual display output current, voltage and power.
5. Abundant protection function
5.1 Nearly 20 kinds protection function, provide more comprehensive protection on the premise of equipment running normally;
5.2 Receive(PT100,NTC)temperature detective analog quantity signal, real-time monitor lamp temperature and achieve over-temperature protection;
5.3 Receive external equipment malfunction switching value signal, UV power supply immediately alarm to close down the equipment when external equipment break down.
6. Integrated frequency conversion draught fan control function
Switch to analog quantity output by SVPWM control algorithm, control draught fan's blast capacity by control frequency converter's output frequency timely to keep lamp voltage and temperature constant to achieve speedy curing effect.
On standby mode by using unique control algorithm to keep lamp voltage fluctuate in a certain range , lamp response time is 200mS from standby to full power output to achieve speedy response curing requirement.
7. Unique multiple speed power given
By 2 external switching value ON/OFF combination, switch 4 level adjustable power's preset to achieve different power output switch function. Completely replace traditional transformer+capacitor drive mode.
8. Abundant communication interface
Support Modbus, CANopen and Ethernet, etc. communication protocol to achieve networking function between multiple power supply , power supply and other industrial control equipment.
2.G5200 series intelligent UV power supply parameter:
Model
(G5200) | Lamp power(KW) | Input Voltage(V) | Input Current(A) | Output Voltage Range
(V) | Max
Output
Current(A) | Recommended
lamp voltage
(V) |
| 4T0403 | 3.0 | 380V AC | 4.6 | 500~850 | 10 | 700 |
| 4T0404 | 4.0 | 380V AC | 6.1 | 500~850 | 10 | 700 |
| 4T0405 | 5.0 | 380V AC | 7.6 | 500~850 | 10 | 700 |
| 4T0406 | 6.0 | 380V AC | 9.3 | 600~850 | 12 | 700 |
| 4T0408 | 8.0 | 380V AC | 12.3 | 700~850 | 12 | 800 |
| 4T0506 | 6.0 | 380V AC | 9.3 | 800~1000 | 10 | 900 |
| 4T0508 | 8.0 | 380V AC | 12.3 | 800~1000 | 10 | 950 |
| 4T1410 | 10 | 380V AC | 15.2 | 1000~1600 | 10 | 1500 |
| 4T1412 | 12 | 380V AC | 18.2 | 1200~1700 | 10 | 1600 |
| 4T1415 | 15 | 380V AC | 22.8 | 1400~1800 | 12 | 1600 |
| 4T1417 | 17 | 380V AC | 25.8 | 1500~1800 | 12 | 1600 |
| 4T1420 | 20 | 380V AC | 30.4 | 1500~1800 | 12 | 1700 |
| 4T1422 | 22 | 380V AC | 33.4 | 1500~1800 | 12 | 1700 |
| 4T1510 | 10 | 380V AC | 15.2 | 1600~2000 | 10 | 1800 |
| 4T1512 | 12 | 380V AC | 18.2 | 1700~2100 | 10 | 1900 |
| 4T1515 | 15 | 380V AC | 22.8 | 1800~2200 | 10 | 2000 |
| 4T1517 | 17 | 380V AC | 25.8 | 1800~2300 | 10 | 2000 |
| 4T1520 | 20 | 380V AC | 30.4 | 1800~2300 | 10 | 2100 |
| 4T1522 | 22 | 380V AC | 33.4 | 1800~2300 | 10 | 2100 |
| 4T1623 | 23 | 380V AC | 34.9 | 2300~2750 | 10 | 2500 |
| 4T1625 | 25 | 380V AC | 37.9 | 2500~2800 | 10 | 2600 |
| 4T1628 | 28 | 380V AC | 42.5 | 2500~3000 | 10 | 2800 |
| 4T1730 | 30 | 380V AC | 45.6 | 2800~3200 | 10 | 3000 |
NOTE:input voltage can be customized.If need other models, please contact with our company or your supplier.
3. Specification
| Input | Nominal voltage, frequency | 3 phase(4T# Series)380V 50/60Hz |
| Voltage allowable range | 3 phase(4T# series)300V~460V |
| Digital input DI | Standard configuration 3 digital input DI1/DI2/DI3 |
| Analog input AI | Standard:0~10V voltage input(AI)or 0~20mA current input(AI)
|
| Output | Output Voltage | 4T#Series:500~3000V |
| Output frequency | 5.0KHz~20KHz |
Digital output DO
| Standard configuration 3 digital output DO1/DO2/DO3 |
| Analog output AO | 2 route 0.0~10.0V voltage output signal |
| Relay contact output | Standard configuration one group AC 250V/2A normally open/closed contact |
| Control method | Power vector control |
| Control feature | Power setting resolution | 0.1KW |
| Current Restriction | 110% lamp rated current |
| Voltage Restriction | 110% lamp nominal voltage |
| Power limitation | Max output lamp rated power |
| Overload Capacity | 100%--Long term |
| Under voltage restrain in operation | Specially aim at low network voltage and frequent fluctuate network voltage users, even lower than allowable voltage range, system still maintain its longest conceivable running time by unique algorithm and residual distribution. |
| RS485 Communication | Standard configuration RS485 communication interface, it can control UV power supply running and stop, functional parameter setting and modifying, read equipment status, etc. |
| Typical function | Standby function | Set standby power consumption to save energy when facility is interval. |
| Working time record | Record lamp working time when running |
| Operation function | External dry contact signal, RS485 communication signal control facility start/stop |
| Display | Operation panel display | Monitor status | Real-time monitor output power, output current, output voltage, module temperature and setting power. |
| Alarm content | Latest 6 times malfunction record, every malfunction code, latest malfunction trip output power, setting power, output current, output voltage, DC voltage, module temperature, etc. |
| Protect/alarm function | 3 phase current input loss phase, input under-voltage, input over-voltage, output over-current, output short circuit, facility overheat , temperature detection, output disconnection, internal storage damage, etc. |
| Environment | Ambient temperature | -10ºC to +45ºC(no freeze) |
| Ambient humidity | 90% below(no frosting) |
| Surroundings | Indoor(NO direct sunlight, corrosion, inflammable gas, oil fog, dust, etc.) |
| Altitude | Lower than 1000m |
| Structure | Protection Level | IP20 |
| Cooling method | Forced air cooling |
4.UV power supply control terminal function description
| Terminal type | Terminal symbol | Terminal function | Note |
| Digital output | DI1 | Programmable multifunctional
input terminal
Specific function confirmed
By P2.01 | Connect CM valid
Threshold voltage<16V |
| DI2 |
| DI3 |
| CM | DI reference point | DI,24V common port |
| Analog input | AI | Voltage/current signal input end
JP2 select voltage or current input | 0~10V voltage input
0~20mA current input |
| GND | AI,AO reference point | AI,AO common port |
| Analog output | AO1 | Programmable voltage output
end 1
Specific mapping variable determined by P2.15 | Voltage signal output 0~10V/1mA |
| AO2 | Programmable voltage output
end 2
Specific mapping variable determined by P2.15 |
| DO output | DO1 | Programmable open collector output
Specific function determined by P2.06 | Max load current 150mA
Max withstand voltage 24V |
| DO2 |
| DO3 |
| Power output | POW | Provide +24V/100mA power | Auxiliary power supply |
| CM | DI,DO output reference point | DI,DO,24V common port |
| External power source | 24V | Connect 24V power supply | Use with DO |
| External power source | 12V | Connect 12Vpower supply | Use with GND,AI external potentiometer |
| 485 Communication | RS-,RS+ | R485 communication interface | Connect touch panel, PLC |
| Programmable output | TA | normalcy TA-TC break,TA-TB on, specific function determined by P2.06 | Contact capacity:AC 250V/2A |
| TB |
| TC |
| Auxiliary interface | RJ45 | RJ45 interface | Connect external operation panel |
5.Basic functional parameter table
| Function type | Function code | Name | Setting range | Minimum unit | Default set | Modify restriction |
| Basic function parameter | P0.00 | Lamp rated power | 1.0KW~power supply rated power | 1 | Max power | |
| P0.01 | Lamp rated voltage | 100V~500V | 1 | According to model | |
| P0.02 | Operation channel selection | Unit:starting mode
0:operation panel control
1:external terminal control
2:serial communication control
Tens:Reserve
Hundreds:Reserve
Kilobit:Reserve | 1 | 0000 | ★ |
| P0.03 | Power input channel/mode select | 1:External analog quantity AI(0~10V)
2:Serial communication(RS485/CAN/Ethernet)
3:Group preset
4:external terminal select(multifunctional terminal)
5:Jog dial digit setting | 1 | 1 | ★ |
| P0.04 | Standby power setting | 5%~60% | 1 | 20 | |
| P0.05 | Main monitor parameter select | d0.00~d0.09 | 1 | d0.01 | |
| P0.06 | Auxiliary monitor parameter select | d0.00~d0.09 | 1 | d0.02 | |
| P0.07 | Language | 0:Chinese
1:English | 1 | 0 | |
| P0.08 | Communication setting | Units:Baud rate selection
0:2400bps 1:4800bps
2:9600bps 3:19200bps
4:38400bps 5:76800bps
Tens:Data format selection
0:1-8-1-N,RTU
1:1-8-1-O,RTU 2:1-8-1-E,RTU
3:1-8-2-N,RTU
Hundreds:Protocol selection
0:MODBUS protocol
1:Ethernet protocol
2:CAN communication protocol
3:GPRS protocol( support mobile-phone APP)
Kilobit:Reserve | 1 | 0002 | |
| Basic function parameters | P0.09 | Local address | 0~20 | 1 | 1 | |
| P0.10 | Local response time | 1~1000mS | 1 | 5 | |
| P0.11 | Communication auxiliary function | Unit:Master-slave setup
0:Local is slave station
1:Local is master station Tens:Movement selection after communication failure
0:keep present status
1:Closing down
Hundreds:Linkage control
0:Invalid
1:Valid
Kilobit:Reserve | 1 | 0000 | |
| P0.12 | Communication timeout judgement | 3-100S | 1 | 5 | |
| P0.13 | Power set compound mode | 0:Analog+Operation panel
1:Analog+Serial communication
2:Analog and serial communication choose large one
3:Analog and serial communication choose smaller one
4:Analog+External terminal selection | 1 | 1 | ★ |
| P0.14 | Parameter initialization | 0:No movement
1:P0 group parameter reset to default
2:P1 group reset to default
3:P2 group reset to default
4:P0~P1 reset to default
5:P0~P2 reset to default
6:Clear error recording | 1 | 0 | ★ |
| P0.15 | Parameter lock | Unit:Parameter modify authority
0:All parameters are allowed to be modified
1:All parameters prohibit to be modified except for this parameter and lock password
Tens:password lock
0:Invalid
1:Valid----after preset the password,only input right password can be modified
Hundreds:Reserve
Kilobit:Reserve | 1 | 0000 | |
| Basic function | P0.16 | Parameter lock code | 0~65535 | 1 | 0 | |
| P0.17 | Panel key function selection | Unit:Panel key locked
0: Not lock 1:All locked except for Jog dial, STOP and RUN
2:All locked except for STOP and RUN 3:All locked except for STOP
4:Locked all key
Tens:STOP key function
0:Invalid
1:Press STOP to close down at any control method
Hundreds:Reserve
Kilobit:Reserve | 1 | 0000 | ★ |
| P0.18 | Parameters Copy | Unit:Parameter upload and download
0:No movement
1:Parameter upload
2:Parameter download
Tens:Local download permission
0:Prohibit local download
1:Allow parameter download
Hundreds:Reserve
Kilobit:Reserve | 1 | 0000 | ★ |
| P0.19 | LCD backlight time | 0~60 min | 1 | 2 | |
| P0.20 | Shield power supply temperature test | 0:Shield invalid
1:Shield 1#Temperature test
2:Shield 2# Temperature test
3:Reserve | 1 | 0 | |
| | | | | | |
| Basic operation parameter | P1.00 | Vibrate control factor | 10~1000 | 1 | 200 | ★ |
| P1.01 | Reserve | 0 | 1 | 0 | |
| P1.02 | Authority time setting | 0~65535 | 1 | 0 | |
| P1.03 | Proxy code | 1000~65535 | 1 | 0 | |
| P1.04 | Activate balance ratio | 2~10% | 1 | 2 | |
| P1.05 | Lamp impedance setting | 10~100 | 1 | 8 | |
| P1.06 | Lamp activate current | 8.0~MAX | 1 | 15.0 | |
| P1.07 | Lamp activate voltage | 10~30% | 1 | 30% | |
| P1.08 | Lamp activate time | 1~100S | 1 | 5 | |
| P1.09 | Activate adjustment ratio | 10~40% | 1 | 20 | |
| P1.10 | Function movement selection | Unit:Power supply fan start control
0:Power supply running fan start
1:power supply power on fan start
Tens:Mains input default phase detection
0:Invalid default phase detection
1:Valid default phase detection
Hundreds:Auto stabilivolt function
0:Invalid
1:Valid
Kilobit: activate pattern
0:Tunnel activate
1:Ladder activate | 1 | 0010 | |
| P1.11 | Stabilivolt power | P0.04~100% | 1 | 100 | |
| P1.12 | Stabilivolt voltage | 100V~P0.01 | 1 | 200 | |
| Basic operation function | P1.13 | Stabilivolt upper limit | P1.12~P0.01 | 1 | 400 | |
| P1.14 | Expansion function selection | Unit:Expansion card analog output function
0:Invalid
1:Valid
Tens:Expansion card digit input function
0:Invalid
1:Valid
Hundreds:Expansion card temperature control function
0:Invalid
1:Valid | 1 | 0000 | |
| P1.15 | Holding current | 1~10 | 1 | 5.0 | |
| P1.16 | Ratio | 1~1000 | 1 | 200 | |
| P1.17 | Integral | 1~1000 | 1 | 80 | |
| P1.18 | Differential | 1~1000 | 1 | 30 | |
| P2.00 | Reserve | | | | |
| Advance operation parameters | P2.01 | Digital input selection | Unit:Digital input terminal 1 function
Tens:Digital input terminal 2 function
Hundreds:Digital input terminal 3 function
0:Invalid control port
1:Multi-speed power control 1
2:Multi-speed power control 2
3:Start and stop control
4:External fault
5:Valid standby
6:Start permission
7:Fault resetting
Kilobit:Valid level choose anti-logic
0~7:3 bit binary system,bit=0 Valid connection,1 Valid disconnection | 1 | 0003 | ★ |
| P2.02 | Multi-speed power setting 1 | [P0.04]~100% | 1 | 30% | |
| P2.03 | Multi-speed power setting 2 | [P0.04]~100% | 1 | 50% | |
| P2.04 | Multi-speed power setting 3 | [P0.04]~100% | 1 | 80% | |
| P2.05 | Multi-speed power setting 4 | [P0.04]~100% | 1 | 100% | |
| P2.06 | Digital output selection | Unit:Relay output (TA/TB/TC)
Tens:Output port 1(DO1)
Hundreds:Output port2(DO2)
Kilobit:Output port3(DO3)
0:Control port in idle
1:Lamp air draft signal
2:Malfunction signal
3:Start complete
4:Power supply in service
5:Standby in service
6:Voltage signal 1
7:Voltage signal 2
8:Output power upper limit
9:Output power lower limit
10:Intelligent air draft signal | 1 | 0002 | |
| P2.07 | Voltage set value 1 | 100V~MAX | 1 | 150V | |
| Advanced operation parameters | P2.08 | Voltage set value 2 | 100V~MAX | 1 | 150V | |
| P2.09 | Output power upper limit | P2.10~100% | 1 | 50% | |
| P2.10 | Output power lower limit | P0.04~P2.09 | 1 | 40% | |
| Advanced operation parameters | P2.11 | Lamp ventilation latency start | 0~60min | 1 | 1 | |
| P2.12 | Lamp ventilation latency close | 0~60min | 1 | 1 | |
| P2.13 | VC1 input upper limit voltage | P2.14~10.0V | 0.1 | 10.0 | |
| P2.14 | VC1 input lower limit voltage | 0.0V~P2.13 | 0.1 | 0.0 | |
| P2.15 | Analog output selection | Unit:AO1 output selection
0:output port in idle
1:output power
2:output voltage
3:output current
4:Intelligent ventilation
Tens:AO2 output selection
0:output port in idle
1:output power
2:output voltage
3:output current
4:Intelligent ventilation
Hundreds:Reserve
Kilobit:Reserve | 1 | 0000 | |
| P2.16 | Analog output AO1 upper limit | 0~10.0V | 0.1 | 10.0 | |
| P2.17 | Analog output AO2 upper limit | 0~10.0V | 0.1 | 10.0 | |
| P2.18 | Intelligent ventilation delay | 0~60min | 1 | 2 | |
| P2.19 | Intelligent ventilation set point 1 | P2.20~100% | 1 | 78% | |
| P2.20 | Intelligent ventilation set point 2 | 10%~P2.19 | 1 | 68% | |
| | | | | | |
6. Monitor parameter table
| Monitor code | Content | Unit | Address |
| D0.00 | Lamp power | KW | 0xD000 |
| D0.01 | Lamp current | A | 0xD001 |
| D0.02 | Lamp voltage | V | 0xD002 |
| D0.03 | Lamp impedance | Ω | 0xD003 |
| D0.04 | Given power | KW | 0xD004 |
| D0.05 | DC voltage
| V | 0xD005 |
| D0.06 | Equipment temperature detection 1# | ºC | 0xD006 |
| D0.07 | Equipment temperature detection 2# | ºC | 0xD007 |
| D0.08 | Transformer temperature | ºC | 0xD008 |
| D0.09 | Program version | | 0xD009 |
| D0.10 | Latest malfunction record | | 0xD010 |
| D0.11 | History malfunction record 1 | | 0xD011 |
| D0.12 | History malfunction record 2 | | 0xD012 |
| D0.13 | History malfunction record 3 | | 0xD013 |
| D0.14 | History malfunction record 4 | | 0xD014 |
| D0.15 | History malfunction record 5 | | 0xD015 |
| D0.16 | History malfunction record 6 | | 0xD016 |
| D0.17 | Latest malfunction output power | KW | 0xD017 |
| D0.18 | Latest malfunction output current | A | 0xD018 |
| D0.19 | Latest malfunction output voltage | V | 0xD019 |
| D0.20 | Latest malfunction lamp impedance | Ω | 0xD020 |
| D0.21 | Latest malfunction DC voltage | V | 0xD021 |
| D0.22 | Latest malfunction equipment temperature 1# | ºC | 0xD022 |
| D0.23 | Latest malfunction equipment temperature2# | ºC | 0xD023 |
| D0.24 | Latest malfunction transformer temperature | ºC | 0xD024 |
| D1.00 | BUS information quantity | | 0xD100 |
| D1.01 | BUS receive error data quantity | | 0xD101 |
| D1.02 | BUS CRC verify error quantity | | 0xD102 |
| D1.03 | Encryption operation time | H | 0xD103 |
| D1.04 | Power supply operation time | H | 0xD104 |
| D1.05 | Reference password | | 0xD105 |
| D1.06 | Input terminal status | | 0xD106 |
| D1.07 | Output terminal status | | 0xD107 |
| D1.08 | Analog input AI | | 0xD108 |
| D1.09 | Analog output AO1 | V | 0xD109 |
| D1.10 | Analog output AO2 | V | 0xD110 |
